Atomistic Structure and Dynamic Evolution of Shock Waves in Laser-material Interaction

By: Xinwei Wang

Department of Mechanical Engineering, Iowa State University

This work reports on the pioneering molecular dynamics (MD) modeling of shock waves in laser-material processing. For pulsed laser-assisted material processing with an ambient gas, the fast melting, vaporization, and phase explosion of the target is a very complicated process and will form a strong shock wave in the ambient gas. Formation of the shock wave and the interaction between the shock wave and the plume play critical roles in processing control. In this work, the dynamics and internal structure of shock waves in picosecond laser-material interaction are explored at the atomistic level by tracking the movement of individual atoms. The pressure of the shock wave, its propagation, the interaction zone thickness between the plume and ambience, the inside velocity profile at nanoscales are evaluated to study the effect of the laser absorption depth, ambient pressure, and laser fluence. Due to the strong constraint from the compressed ambient gas, the ablated plume could stop moving forward and mix with the ambient gas, or move backward to the target surface, leading to surface redeposition. Under smaller laser absorption depth, lower ambient pressure, or higher laser fluence, the shock wave will propagate faster and have a thicker interaction zone between the target and ambient gas. Plume splitting and secondary shockwave due to strong constraint of the ambient gas are observed and explored to reveal their underlying physics. Continue reading

EUV Microscopy

By: Dirk Wortman

Laser induced sub-100 nm structures offer vast potential benefits in photonics, biotechnology, tribological surface design and plasmonic applications. However the dynamics of their generation is not well understood. Research in this field requires high temporal and spatial resolution. In this paper, we report on our efforts on setting upand building an EUV-pump-probe microscope. The goal is the observation of femtosecond laser induced nanostructure formation with a spatial resolution of less than 100nm and a temporal resolution of less than 1ns. Continue reading

Laser Welding: The Spatter Map

Alexander F. H. Kaplan and John Powell

Luleå University of Technology, Dept. Applied Physics and Mechanical Engineering, Sweden

Welding defects have to be suppressed to maintain the mechanical strength of a product under load. For suitable choice of the process parameters operating windows can be entered where a certain welding defect can be suppressed. However, the identification of such operating windows is empirical and moreover difficult to transfer, as the process depends on 20-30 parameters and each industrial application used to be a different, thus new situation. Continue reading

Using UV Laser Surface Treatment to Modify the Wettability Characteristics of Polyamide 6,6 and its Effects on Osteoblast Cell Activity

By: David G. Waugh and Jonathan Lawrence

Wolfson School of Mechanical and Manufacturing Engineering, Loughborough University, UK
Lincoln School of Engineering, University of Lincoln, UK

The need for biological implants grows year upon year and it has been realized that there is a drive within the biomedical industry for cheaper and easier to manufacture products. This could be met by the use of polymeric materials; however, it has been seen that polymeric materials can often fail clinically and be rejected by body due to the fact that the surface properties do not give rise to adequate cell growth. One way to counteract this is to treat the polymeric surfaces prior to the implantation such that they then have properties which enhance the cell response and ultimately reduce the failure/rejection rate. Many techniques have been developed for the surface treatment of polymeric materials; however, many only have the ability to modify one surface parameter at any one time and can have detrimental effects on the bulk properties. One promising and interesting method to carry out these surface treatments is that of the use of laser technology which can be applied to a number of different materials ranging from ceramics, to metals, to polymers. Lasers have the ability to change both the surface dimensions (roughness and surface pattern) and the surface chemistry simultaneously which can then lead to a change in the wettability characteristics. Wettability characteristics are those surface parameters which are directly linked to the wetting nature of materials; for instance, the contact angle is the angle the liquid droplet makes with the solid surface and the surface free energy is the energy associated with the solid surface giving rise to the contact angle observed. The wettability characteristics of a material have already been shown that they can be implemented to predict the adhesive nature of materials. As a result of this, many believe that wettability can be implemented as a tool to estimate the bioactive nature of materials. This would give a massive opportunity to the biological industry as it would allow those within the bio-implant field to have the ability to predict whether an implant will fail. Continue reading

Welding Zinc Coated Steels: New Joint Design and Strategy with Scanner Technology

By: Klaus Loeffler, Dr. Tim Hesse, Peter Kaupp

TRUMPF Laser und Systemtechnik GmbH, Ditzingen, Germany
TRUMPF Werkzeugmaschinen GmbH, Ditzingen, Germany

The existing problems of weld defects in welding zinc coated steels in a overlap situation are present in the automotive industry. Overlap joints are the most common type of joint geometry used in the automotive industry. In this case there are 2 layer of zinc coatings in between the two steel sheets. The boiling point of Zinc is at 906C and the melting point of steel at 1536C. The different boiling and melting points causes Zn outgassing. Welding with a technically zero gap creates weld defects by material ejection. The consequences are reduced strength of the weld, requirement of additional sealer and additional maintenance of the equipment. The technical work around are designed gaps between the sheet to allow controlled outgassing Extensive research has been taken on with highspeed cameras to evaluate the root cause. Continue reading