Atomistic Structure and Dynamic Evolution of Shock Waves in Laser-material Interaction

By: Xinwei Wang

Department of Mechanical Engineering, Iowa State University

This work reports on the pioneering molecular dynamics (MD) modeling of shock waves in laser-material processing. For pulsed laser-assisted material processing with an ambient gas, the fast melting, vaporization, and phase explosion of the target is a very complicated process and will form a strong shock wave in the ambient gas. Formation of the shock wave and the interaction between the shock wave and the plume play critical roles in processing control. In this work, the dynamics and internal structure of shock waves in picosecond laser-material interaction are explored at the atomistic level by tracking the movement of individual atoms. The pressure of the shock wave, its propagation, the interaction zone thickness between the plume and ambience, the inside velocity profile at nanoscales are evaluated to study the effect of the laser absorption depth, ambient pressure, and laser fluence. Due to the strong constraint from the compressed ambient gas, the ablated plume could stop moving forward and mix with the ambient gas, or move backward to the target surface, leading to surface redeposition. Under smaller laser absorption depth, lower ambient pressure, or higher laser fluence, the shock wave will propagate faster and have a thicker interaction zone between the target and ambient gas. Plume splitting and secondary shockwave due to strong constraint of the ambient gas are observed and explored to reveal their underlying physics. Continue reading

Laser Joining for Packaging in MEMS Applications and Micro-Devices

By: Norbert Lorenz

In recent years the interest in micro-devices, including Micro-Electro-Mechanical-Systems (MEMS), from research institutions, industry and the press has risen considerably. However one of the persisting challenges in the fabrication of such devices is the packaging process. A number of different bonding techniques have been developed but in general they require the entire device to be heated to high temperatures. In particular for direct bonding techniques like Si-fusion and anodic bonding, temperatures in excess of 1000°C and strong electric fields (1000-2000 V) are essential for successful packaging. As a consequence the use of temperature-sensitive materials within the package is restricted and problems are generated in multi-stage packaging processes where several heating cycles are carried out in sequence; parts joined in an earlier heating step can disassemble in a later one. Furthermore it is clearly important that the package should not affect the performance of the device or cause any damage. Often hermetic and/or vacuum packaging is required which makes the process application specific and expensive. Therefore it can easily account for up to 50% of the overall device cost and can even reach as much as 90%.

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Microdrilling of Sheet Materials with Femtosecond Laser Pulse Shaped by Computer Generated Hologram

By: Hayato Kawashima, Masahiro Yamaji, Jun’ichi Suzuki, Shuhei Tanaka

We have developed a three-dimensional (3D) femtosecond laser processing method using a computer generated hologram (CGH) that generates a 3D structure inside transparent materials. Since 3D structure can be formed simultaneously with femtosecond laser pulses shaped by a CGH, our method is high efficient, and it is a high-throughput femtosecond laser processing method.

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Laser Welding of Micro-VLE-Measurement Device and its Practical Application

By: Marika Hirvimäki, Heidi Piili, Arttu Jussila, Tuomas Purtonen, Matti Manninen, Petri
Uusi-Kyyny, Aarne Sundberg, Ville Alopaeus, Antti Salminen

Lappeenranta University of Technology, Finland
Aalto University, Department of Biotechnology and Chemical Technology, Finland
Machine Technology Centre Turku Ltd, Finland

The knowledge of phase equilibrium is critical for the modeling and operation of reactors and separation units. Vapor-liquid equilibrium (VLE) is defined as a state in which the component flux between the phases is equal in both directions. In the VLE-measurement the temperature, pressure and composition of both phases are determined for a range of concentrations. Typical volume of chemicals used in a VLE- measurement is 100 cm3 or above. When studying components that are either very expensive or hazardous the amount of chemicals used is preferably minimized. The other advantages of micro-VLE devices are e.g. small equipment size, surface area-to-volume ratio increases, which allows the unit to reach the temperature of the water faster and reduction of inside dimensions reduces the time required to reach equilibrium. In this study the volume of the measurement cell of micro-VLE was approximately 2.5 cm3.

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Design of a Microdistillation Column

By: Matti Manninen, Aarne Sundberg, Heidi Piili, Antti Salminen

Lappeenranta University of Technology, Laser Processing Research Group, Finland
Aalto University, Department of Biotechnology and Chemical Technology, Finland
Machine Technology Centre Turku Ltd, Finland

Distillation is the predominantly used separation method in chemical engineering. The device presented in this paper is called a microdistillation column, because the distilled volumes are measured in milliliters and dimensions in millimeters or less. There are two main reasons for a small distillation unit; firstly, it could theoretically be used in production, maybe in parallel with many such units. It could be used for example for hazardous or expensive materials, or in any case for applications which do not require large volumes to be distilled. More importantly, however, it could be used to study the distillation process in very small scale for the industrial scale device. Process development could then move from laboratory scale straight to industrial scale without need for expensive pilot plants.

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