By Silke Pflueger
Invented two short years after the ruby laser in 1962, diode lasers are now taken for granted in many areas of our lives. You use them each time you pick up the phone, use a DVD or Blu-ray Disc, print or are at the grocery store checkout. All in all diode lasers make up a market of more than $3 billion, 50 percent of the total laser market.
Of course all these are very low power applications, with power levels in the milliwatt range, not quite usable for cutting or welding. Getting to higher power levels was driven mostly out of the need for better pumps for solid state lasers starting in the 1980s. Lawrence Livermore National Laboratory demonstrated a 1.45 kW stack in 1990, with high power laser bars cooled by silicon microchannel coolers. The late 1990s saw the first companies producing high power diode lasers for direct use in industrial applications. Limited by their brightness, these diode lasers were mostly used for plastic welding and heat treatment. Continue reading