Recap: CO2 vs. fiber laser shootout by Cincinnati Incorporated

In case you missed today’s CO2-vs.-fiber shootout by Cincinnati Incorporated using its 4,000-watt CL440 CO2 and CL940 fiber lasers to cut identical parts side by side, here’s a quick rundown.

Performed at the company’s Customer Productivity Center in Harrison, Ohio, about 20 miles west of Cincinnati, this demonstration by the longtime LIA exhibitor used their machines to fashion parts out of 20-gauge mild steel, 1/2-inch mild steel and 1/8-inch aluminum. Both systems have identical drive systems.

In broad terms, of course, fiber lasers — which have been carving out more and more market share — cut thinner materials faster, while CO2 performs better with materials thicker than 10 gauge.

The results:

Cincinnati Incorporated pits its CL940 fiber laser against its CL440 CO2 laser.

• 20-gauge mild steel (assisted by shop air): Fiber laser cut the part at 27 seconds at a rate of 2,160 inches per minute vs. 31 seconds for the CO2 laser run at 850 inches per minute. Estimated cost of the process is $6.90 per hour for fiber vs. $9.88 for CO2.
• ½-inch mild steel (oxygen): CO2 cut the part at about 79 seconds at a rate of 60 inches per minute vs. about 99 seconds for fiber run at 45 inches per minute. Estimated hourly operating cost is $6.52 for fiber vs. $10.33 for CO2.
• 1/8-inch aluminum (piercing with nitrogen, cutting with oxygen): Fiber cut the material at 56 seconds at 950 inches per minute (vs. 500 inches per minute if cutting with nitrogen).

Audience polling during the demonstration yielded an interesting look into laser purchasing habits:

• 32 percent said they had two to five lasers in their facility; 30 percent said one, 30 percent said none and 9 percent said more than five.
• 82 percent said they had not purchased a new laser within the past three years.
• 45 percent said they might consider automation with their next laser purchase, 40 percent said yes and 15 percent said no.
• 51 percent said they would be more likely to purchase a fiber laser, 30 percent a CO2 laser, 19 percent unsure.

The presentation is scheduled to be made available at Cincinnati’s website.

— Geoff Giordano

Advanced Laser Applications Presented at ICALEO 2014

ORLANDO, FL, Nov. 10, 2014 — A new peer-review process for select presentations and a host of novel laser research expanded on the tradition and impact of 33rd installment of the Laser Institute of America’s flagship conference in San Diego on Oct. 19-23.

The International Congress on Applications of Lasers & Electro-Optics (ICALEO®) featured 56 presentations given at least two reviews in a double-blind process, said returning General Chair Stefan Kaierle of Laser Zentrum Hanover. “We believe it was necessary… to change the way we present our work and especially to improve the quality.” About 35 to 40 papers will be published in a special edition of the Journal of Laser Applications, he said.

ICALEO featured another smorgasbord of laser research and experimentation spanning the traditional and the novel — from 3D printing of human cells and killing malaria-carrying mosquitoes to powering a small flying craft and improving the dyeing and patterning of textiles. Continue reading

LIA’s Laser U Releases New Laser Applications & Safety Course Modules for Flexible Continuing Education

ORLANDO, FL, Oct. 2, 2013 — The Laser Institute of America has added a dozen cutting-edge modules to Laser U, its innovative online laser education portal.

Seven of the new courses come from LIA’s Laser Additive Manufacturing (LAM®) Workshop, while five more emerge from the biennial International Laser Safety Conference (ILSC®) held in Orlando in March.

Continue reading

Advanced Laser Applications & Sources – A National Focus

By Geoff Giordano

With photonics-driven manufacturing innovation becoming a hot topic in the nation’s capital, advanced laser applications — particularly in aerospace, automobiles, agriculture and energy production — are getting a bigger share of the spotlight.

From gas and steam turbines to pipelines and passenger jets, even underwater welding in nuclear reactors (see LAM 2013 wrap up story), current and next-generation lasers will bear more of the brunt of manufacturing, protecting and repairing vital components of all types and functions. Continue reading

Exponential Growth of Medical Laser Applications in the U.S.

By Geoff Giordano

At the second-annual Lasers for Manufacturing Event (LME®) in October, past LIA President David Belforte gave a riveting account of some of the more economically robust segments of the laser industry. Ultimately, it was the medical sector that “kept us alive through the recession,” he asserted.

Laser applications in the manufacture of stents, catheters and implantable devices “continue to grow,” Belforte said, noting the value of their respective niches. Continue reading