How LIA Corporate Members Are Innovating the Future of Manufacturing

The Laser Institute of America aims to foster the future of laser applications. Many of our corporate members uphold similar ideals and they are working hard to advance the future of laser applications in manufacturing.

From the development of new life-saving products to building the future of transportation and researching the next steps in the additive manufacturing revolution, here’s what some of our members have been up to in the last year:

Buffalo Filter Launches Plume Pen Pro

With a 25-year legacy as a recognized surgical safety brand, Buffalo Filter recently launched the new Plume Pen Pro. The device is a surgical smoke evacuation pencil that offers surgeons the “flexibility and option of longer surgical smoke capture ports making the exchange of blades easy and plume capture tailored to plum length.”

The Plume Pen Pro, along with other products by Buffalo Filter, work to reduce surgical smoke inhalation and exposure. This keeps operating rooms safer with user-friendly solutions.

Image: Buffalo Filter

 

II-VI HIGHYAG’s RLSK Laser Featured in Industrial Laser Solutions for Manufacturing

A recent issue of Industrial Laser Solutions for Manufacturing featured a cover article on laser welding for the Ford Mustang, spotlighting II-VI HIGHYAG’s RLSK remote laser welding head. In developing the new Mustang, Ford needed a large-scale, single-sided joining method that did not possess the potential structural weakness of traditional spot welding. Ford then turned to remote laser welding, which not only solved the structural weakness issue – it created a measurable increase in productivity at the production plant.

Starting in 2015, the RLSK remote laser welding head was put into full use by Ford. Four were installed at the Detroit plant, joined by 24 additional structural remote laser heads for the vehicle’s production. Implementing these remote laser heads lead to a decrease in weld time, fewer station cycles, fewer welding robots, and an increase in overall production space.

Image: II-VI HIGHYAG

LPW Technology, Inc. CEO and Founder Discusses 3D Printing Opportunities in Aerospace

Machine Design Magazine recently published a piece on the use of 3D printing for aerospace applications. The article quoted various industry leaders and experts, including LPW Technology Founder and CEO Dr. Phil Carroll. Dr. Carroll addresses the increasing demand versus the quality control of metal powders used in 3D printing. In the early days of powder metal liturgy, the materials were essentially grounded up scrap metal, leading to a high chance of contamination. Contamination of a pure metal powder could lead to a compromised part down the line, because the offending particles may degrade over time.

To combat this, greater inspection and handling of metal particles is required. Working with Lloyd’s Register and TWI, LPW will be certifying powders for a joint effort to increase the adoption of additive manufacturing.

Image: LPW Technology

RPM Innovations, Inc. Working With Okuma America Corp. on Alternative to Combination Additive/Subtractive Manufacturing Processes

 Despite the overwhelming push for additive manufacturing processes across industries, there are still many cases in which traditional subtractive processes are the most effective solution. However, it does not always have to be a case of choosing one over the other, or even combining them.

With the assistance of their laser deposition machines, RPM Innovations and Okuma America are developing options for machines that allow individual operations to occur, by keeping processes in separate sections that link together. Rather than choosing one manufacturing method, or forcing them to overlap, separating the processes allows for differences in processing time, automation in loading and reloading, as well as the addition of other processes in the workflow.

Image: MMS Online

Spectra-Physics Introduces Icefyre

Earlier this year, Spectra-Physics debuted IcefyreTM, “a compact, high power industrial picosecond hybrid fiber laser.” The IceFyre is versatile in its process optimization and repetition rates, as well as pulse-on-demand triggering. It combines the power supply and laser head into a single, compact unit.

In the official news release, Spectra-Physics states that Icefyre is designed for precise manufacturing of sapphire, glass, ceramic, metals, plastics, and other materials. The Icefyre made its debut at the 2017 SPIE Photonics West.

Image: Spectra Physics

We are committed to sharing the latest news about our esteemed and innovative Corporate Members. To learn more about becoming a Laser Institute of America Corporate or Individual Member, click here.

 The Laser Institute of America (LIA) is the international society for laser applications and safety. Our mission is to foster lasers, laser applications, and laser safety worldwide. Read about LIA or contact us for more information.

Meet IVAM Microtechnology Network – March’s Featured Corporate Member

IVAM Microtechnology Network, a company based in Dortmund, Germany, is an international association with members in the fields of microtechnology, nanotechnology, advanced materials, MEMS and photonics. IVAM supports companies by pushing their clients’ innovative technologies and products to the forefront of the international marketplace with the goal of securing competitive advantages abroad. The association does this by creating synergies that support its members with exchanging knowledge, initiating joint projects and networking.

IVAM Microtechnology Network is LIA’s Featured Corporate Member for March 2017.

IVAM was founded in 1995 and has since offered a number of valuable services to their customers. Their services have included assistance with marketing, public affairs, networking opportunities and internationalization efforts.

The organization is made of four departments that include Membership Relations Management; Trade Fairs and Events; Publics Relations; and Economic Research. These departments work together to offer customers a variety of platforms that facilitate cooperation between companies that complement one another.

Exhibitors of the IVAM joint booth at MD&M West 2016

IVAM, an LIA corporate member, offers platforms at tradeshows and technical presentation forums, which they say creates visibility, and gets their members in touch with potential partners and clientele. Through large-scale communication efforts, they bridge the gap between companies that can work well together. In doing so they also allow intellectuals and experts to share numerous tech industry trends and ideas.

“Microtechnology, nanotechnology, photonics, MEMS and advanced materials have significantly accelerated innovation in the late 20th and early 21st century,” said Mona Okroy-Hellweg, Public Relations Manager at IVAM. “These key enabling technologies have affected, improved or fundamentally changed many areas of society, industry, and economy – either by improving existing products and processes or by triggering entirely new, previously unthought-of applications.”

IVAM INNO Magazine

With over two decades of experience and observation, the company has witnessed an increasing demand for international reach amongst tech companies. They have risen to this challenge and presently have members in 18 countries in Europe, Asia, and the Americas.

For more information about LIA’s March Featured Corporate Member, please visit: http://www.ivam.de


This Corporate Member Feature was written by Brandon Kalloo in collaboration with IVAM Microtechnology Network. 

Meet Glowforge™ – February’s Featured Corporate Member

Glowforge is a 3D laser printer that can create amazing things from various materials at the push of a button. In 2014, Glowforge was founded in Seattle, Washington with the goal of making CNC laser cutter/engravers cheaper, more capable and easier to use through a low-cost desktop unit that comes equipped with cameras, accelerometers and modern cloud-based software.

Meet Glowforge, February 2017’s Featured Corporate Member.

In 2015, Glowforge launched a crowdfunding campaign at Maker Faire in New York where their 3-D laser printer made its world debut. Their booth had extremely long lines as they ran prints for hundreds of excited visitors. The campaign was intended to reach $2 million in pre-orders, which was enough to give them the confidence to mass-produce their machines.

According to Glowforge, which is an LIA Corporate Member, the product was a hit and they garnered positive feedback from small businesses, inventors and creatives alike.

“It turns out a lot of people saw Glowforge and decided it would change their lives,” said Bailey Nelson, the company’s Community Manager. “30 days after the launch, we had received nearly $28 million in pre-orders for the Glowforge 3D laser printer, making it the largest 30-day crowdfunding campaign in history.”

Today, Glowforge credits its online community for the brand’s continued success. The community offers ideas, advice, and wisdom about working with lasers and other fabrication tools and techniques. Customer contributions include feature ideas, material suggestions, and crowd-sourced tutorial developments.

A row of Glowforge printers, courtesy of the company.

Since the launch, their staff has grown from 14 to approximately 40 employees and they are not slowing down. Currently, Glowforge is looking to hire talent with a wide range of skills, including electrical engineers and manufacturing engineers.

The company is proud of the features they have pioneered. One innovation called a “trace” allows users to draw designs with a pen. The designs are then automatically converted into printable files. Precision preview is another user-friendly option that allows customers to preview their designs superimposed on a live camera view of their material so they can drag them for perfect positioning.

Products Made on a Glowforge printer, courtesy of the company.

Another feature, 3D Autofocus, allows the laser beam to automatically focus on both smooth and curved surfaces. The technology measures the height of materials placed on the bed in several places so it can maintain the laser’s focus on various surfaces.

Among the unique elements of the Glowforge brand is their product’s ability to recognize materials. The onboard cameras automatically detect Proofgrade™ materials (a line of masked and prefinished materials designed specifically for laser processing) to automatically configure power, speed, and focus. With Proofgrade materials, users can choose variations like “cut” or “dark engrave” without having to determine speed and power settings.

“Our customers are the best in the world,” said CEO Dan Shapiro. “They tell us that Glowforge was just what they needed to help them scale their small business, prototype their latest invention from just a drawing, or level up the creative endeavors that had grown stale in their 9-5 jobs. We’re inspired every day when we see what they are doing with their Glowforge units, and we are honored to provide the tool that unlocks their creativity.”

For more information about LIA’s February Featured Corporate Member, please visit: http://glowforge.com.


This Corporate Member Feature was written by Brandon Kalloo in collaboration with Glowforge. 

Clark-MXR, Inc. – July’s Featured Corporate Member

An industry leader in Ultrashort Pulse laser based micromachining and the production of ultrafast lasers and laser-based solutions for scientific research and industrial applications, Clark-MXR, Inc. is known for offering unparalleled contract manufacturing services and easy-to-use laser products at a low cost of ownership. Located in Dexter, Michigan, Clark-MXR, Inc. serves customers from universities, laboratories and industries across the globe.

Clark-MXR, Inc. was incorporated as a Michigan corporation in 1992, to acquire the assets of two running companies: Clark Instrumentation Inc., founded by Dr. William Clark, and Medox (MXR) Research, Inc., founded by Dr. Philippe Bado – a member of Professor Gerard Mourou’s research group. As the world’s first commercial ultrafast laser company, Clark-MXR, Inc. has introduced many first-to-the-market products since its inception, including its CPA-1000 in 1992. In addition, Clark-MXR, Inc. has been involved in the use of ultrafast lasers for micromachining based on research conducted at Professor Mourou’s laboratory at the University of Michigan.

The company’s products and services stem from its two main divisions: the Laser Products Division and the Micromachining Division. Responsible for designing, building and servicing ultrashort pulse lasers for scientific and industrial applications, the Laser Products Division also manufactures micromachining workstations that are used in industrial micromachining, micro-manufacturing and proof-of-concept process development. Its complete system solutions meet a variety of industry needs, from ultrashort pulse micromachining workstations based on Model CPA-Series Ti:Sapphire lasers to Model IMPULSE, Yb-doped fiber lasers and complete nonlinear spectroscopy systems. Additionally, this division of Clark-MXR, Inc. produces accessories, such as NOPAs and harmonic generators, and offers customized product development, consultation and collaborations.

The formation of the second division, the Micromachining Division, was initiated by the introduction and success of the first commercial ultrafast laser based micromachining workstation in 2002, Model UMW based on Model CPA-Series laser. Providing value-added service to the semiconductor, medical and other high tech industries, this division utilizes the company’s ultrashort pulse lasers to cover a range of tasks, from prototyping to routine part production.

The Micromachining Division consistently meets its goal of addressing the growing demand for micromachined parts using ultrafast lasers, which offer a superior quality when compared to traditional methods. Because of the company’s innovative technology and extensive knowledge from the last 20 years, Clark-MXR, Inc. can machine a wide variety of materials – including ceramics and refractory metals – without recasting, heat-affected-zone (HAZ), delamination or melting. The micromachining technologies utilized within this division of the company can be adapted for innovative research – from 3D tomography and geological sample analysis to laser ablation mass spectrometry and LIBS. With a clearly-honed expertise, state-of-the-art inspection facilities, and a dedication to working closely with customers, Clark-MXR, Inc. develops custom methodologies that successfully fulfill customers’ unique needs.

Over its history, Clark-MXR, Inc. has grown, now earning recognition as a premier company in the laser industry for ultrafast laser micromachining and for its numerous ultrafast laser products, including many first-to-market products and innovations. The range of products and services the company offers today includes Model CPA-Series Ti:Sapphire Ultrafast lasers, Model IMPULSE Yb-doped high power/high energy fiber lasers, Ultrafast Micromachining workstations,  and complete system solutions for micromachining and research sectors, including fully customized systems. In addition to its range of products, Clark-MXR, Inc. works to help the growing ultrafast laser based micromachining industry, among other things, through its Ultrafast Micromachining Handbook, which was introduced in 1999 and is now freely available on the Clark-MXR, Inc. website to familiarize individuals with the novel physics of ultrafast laser based material removal processes.

Since joining Laser Institute of America (LIA) in 1999, Clark-MXR, Inc. and its team have been actively involved in the organization, with Dr. William Clark serving as LIA president in 2005.

For more information, visit www.cmxr.com.

June’s Featured Corporate Member – AdValue Photonics, Inc.

As the leading manufacturer of 2 µm fiber lasers for the scientific, materials processing and medical markets, AdValue Photonics, Inc. develops and manufactures high quality, innovative and cost-effective fiber lasers, fiber amplifiers, fiber-based broadband light sources and other components. Recognized for continuously offering groundbreaking products, AdValue Photonics, Inc. developed proprietary technology that centers on its innovative glass and fiber design, as well as production capability. Tailoring glass composition with doping concentration and fiber geometry, this technology optimizes not only the performance of the company’s lasers, but their reliability as well.

Founded in 2007, this privately-owned company is headquartered in Tuscon, Arizona, where its 30 employees make up both the development and manufacturing teams. With these two teams co-located in Tucson, they are able to work effectively with one another to quickly customize laser solutions that meet the exact requirements of the company’s customers.

Since its inception, AdValue Photonics, Inc. has developed and manufactured innovative and high-quality fiber lasers, amplifiers, broadband light sources and fiber isolators. Specializing in 1, 1.55 and 2 micron wavelengths, as well as high peak power and high pulse energy, the company also encompasses in-house capability of both laser glass and fiber manufacturing. The product categories of AdValue Photonics, Inc. range from CW and pulsed (ns, ps, fs pulses) fiber lasers to broadband light sources and single frequency narrow line width fiber lasers. The company’s products fulfill a variety of applications in the industry, including LIDAR, frequency conversion, mid-IR generation, materials processing, laser surgery and applications in numerous other fields.

The products put forth by AdValue Photonics, Inc. are often revolutionary. For example, with emission wavelengths in the 2 µm region, the company’s fiber lasers and associated products produce a wide range of optical characteristics that the commercial market previously lacked. With access to these products, scientists and engineers – both in academia and the laser industry at large – are able to utilize tools that help them make new discoveries. AdValue Photonics’ vast selection of fiber lasers is used by customers in order to conduct groundbreaking research in fields ranging from nonlinear optics, optical frequency conversion and materials studies, to biomedical imaging, laser-tissue interaction and laser research.

Though the company’s products all prove integral to customer success in the industry, its line of 2 Micron Q-Switched Fiber Laser, AP-QS1-MOD, is considered the most important product line. This nanosecond pulsed fiber laser has a wavelength near 2 microns which, when utilized, can support new application development in materials processing. Users can choose the pulse width, which ranges from ~20 ns to ~200 ns, while reaching a peak power of up to 10kW, all with single-mode beam quality. To allow for system integration convenience, AdValue Photonics, Inc. terminates the output delivery fiber cable with a small, light collimator head. Customers utilizing this technology have found success in the development of processing techniques with plastics, polymers and semiconductors, in addition to other applications.

A member of Laser Institute of America (LIA) since 2013, AdValue Photonics, Inc. appreciates the organization’s dedication to keeping members informed of the latest industry news. In addition, the company makes use of LIA’s networking opportunities, taking part in the array of conferences and shows offered throughout the year.

For more information, visit www.advaluephotonics.com.